Foam concrete is a kind of concrete with lightweight and has ideal strength. Because of the hollow structure in foam concrete, it has the function of absorbing heat and isolating sound.
The density of foamed concrete is 300-1200 kg/m3, and the thermal conductivity is between 0.08-0.3W/ (m ·K).
Foam concrete is widely used in CLC blocks, lightweight partition panels, roof insulation, floor cushion construction, floor heating backfilling, and other occasions.
At the same time, foam concrete is also a good sound absorption material, which can be used in highway sound insulation boards, sound absorption boards, and other fields.
Generally speaking, foam concrete is a kind of building material with multi-function, environmental protection, and economy, which has a wide application prospect.
What Concrete admixtures
For all cases of admixtures containing hydrophobic compounds, such as water-insoluble defoamers in formulated superplasticizers or nonionic surfactants in shrinkage-reducing admixtures (SRA), the solubilization capacity of the aqueous solution can be increased through the addition of co-surfactants (Rosen, 2004) or hydrotropic substances (Lunkenheimer et al., 2004). Co-surfactants serve as a solvent to increase molecular solubility, whereas hydrotropic substances impact the water structure (water structure breaker), thus promoting the formation of micelles or microemulsions. The solubilizing agents are added in admixtures to solubilize water-insoluble compounds in aqueous solutions. The properties of most concrete admixtures come from their ability to adsorb on cement particle surfaces, as observed for water reducers or retarders. Other admixtures, such as air-entraining or shrinkage-reducing admixtures, must adsorb on liquid–vapor interfaces to perform as expected. It is important to note that shrinkage-reducing admixtures are not a cure-all for concrete shrinkage. They should be part of a comprehensive shrinkage control strategy that includes other measures, such as thermal massing and curing. However, when used correctly, they can be an invaluable tool for preventing the harmful effects of concrete shrinkage. These are essential aspects regarding the fact that cement is a multicomponent system that differs from one producer to another and may show substantial variation between batches from the same plant. An admixture is a material other than water, aggregates, cementitious materials, and fiber reinforcement.
What are the disadvantages of water reducing admixtures in concrete?
Water-reducing admixtures have other effects on concrete mixes. For example, they can increase the rate of slump loss in freshly mixed concrete. Water reducers can also increase the drying shrinkage of concrete. WRAs improve concrete durability by lowering the water/cementitious ratio, reducing permeability, increasing air content, and creating a concrete mix with improved workability. In addition to the enhanced durability that these admixtures can provide, they also offer several other benefits. One of the most significant is the potential for long-term cost savings. By preventing cracking and other forms of damage, shrinkage-reducing admixtures can help extend the life of a concrete structure. The higher the PSI, the more durable your concrete will be and thus resilient to cracking. The average residential project uses a minimum of 2,500 to 3,000 PSI; however, if you are concerned about breaking, we recommend talking to your concrete contractor about more robust products. From a civil engineering perspective, shrinkage-reducing admixtures offer several clear advantages. They can help to improve the durability of concrete structures while also providing the potential for long-term cost savings. In addition, using these admixtures can enhance the level of structural integrity, making them an ideal choice for a wide range of applications.
What admixture increases concrete strength?
These are materials, such as fly ash and silica fume, that can react with the calcium hydroxide in concrete to form additional cementitious compounds and increase the strength of the concrete. It is possible to get reductions of 30 to 50% in both the short-term and long-term drying shrinkage when these admixtures are introduced to concrete during the batching stage. This is accomplished by addressing the "cause" of drying shrinkage within the cement paste's capillaries and pores. The quantity of admixtures to be used for specific applications of admixtures is guided by the manufacturers. In civil engineering, shrinkage-reducing admixtures are increasingly used as an effective strategy for controlling the detrimental effects of concrete shrinkage. These admixtures can help reduce the risk of cracking or other issues arising from too much shrinkage. This article will explore the benefits of shrinkage-reducing admixtures from the perspective of a civil engineer, including long-term cost savings and an enhanced level of structural integrity. On the other hand, cracks that are wider than 1/8" inch or 3mm are considered structural cracks. Such cracks can show up at various points in the home's foundation. They primarily manifest as horizontal cracks, diagonal cracks, and stair-step cracks. Often, they have a near-symmetrical pattern. Early and long-term drying shrinkage can be considerably reduced by shrinkage-reducing admixtures. This is accomplished by addressing the problem of drying shrinkage that occurs within the pores and capillaries of the cement paste. These admixtures should not be confused with shrinkage-compensating substances, typically added to cement paste at a rate of more than 5% by mass to induce an expansive reaction that mitigates the effects of drying shrinkage.
Price of Concrete admixtures
Concrete admixtures particle size and purity will affect the product's Price, and the purchase volume can also affect the cost of Concrete admixtures. A large amount of large amount will be lower. The Price of Concrete admixtures is on our company's official website.
Concrete admixtures supplier
If you are looking for high-quality concrete additives, please feel free to contact us and send an inquiry. (sales@cabr-concrete.com). We accept payment via Credit Card, T/T, West Union, and Paypal. TRUNNANO will ship the goods to customers overseas through FedEx, DHL, by air, or by sea.
What Water-based Concrete Release Agent
Release agents play an essential role in the manufacturing process by preventing adhesion between two surfaces. When choosing a release agent, there are two main options: water-based and traditional solvent-based. Each has unique properties and benefits that make it ideal for specific applications. AquaCon is water-based and eco-friendly – it contains no VOCs, carcinogens, or oils harmful to the environment. AquaCon does not stain concrete or affect color surface detail or finishing. The use of AquaCon minimizes bug holes and air bubbles. It contains no oils that will cause rubber molds to soften, shrink, or swell. AquaCon does not build up, so it helps to keep molds clean and extend the useful life of the mold. When applied in a thin film (.0005 in / .013 mm), one undiluted gallon covers 3,200 square feet (297 square meters). AquaCon is applied via brush, roller, or non-aerosol spray. Furthermore, by understanding how to use mold release agents effectively, you can ensure that your manufacturing processes run smoothly and your products meet your desired standards. We hope this blog has provided the information you need to decide on the best release agent for your needs.
The Difference Between Solvent-based And Water-based Mold Release Agent
Water-based release agents generally have a lower environmental impact than traditional solvent-based agents. They are non-flammable and emit fewer fumes, making them safer and more environmentally friendly. Water-based release agents can be more expensive than conventional solvent-based agents. However, technological advances and increasing demand for environmentally friendly products are helping to drive down the cost of water-based release agents, making them a more cost-competitive option. Choosing the right release agent can be the key to success in many manufacturing processes. Whether you opt for water-based or traditional solvent-based release agents, understanding the properties and benefits of each can help you make an informed decision. Using mold release agents is a critical step in the manufacturing process to ensure that the mold and the molded product do not adhere to each other. The method of using mold release agents typically involves applying the agent to the surface of the mold before pouring the molding material. It’s essential to choose the right type of release agent based on the material being molded, the mold surface, and other specific requirements. Additionally, the proper application method and application frequency should also be considered to ensure optimal results. With appropriate use, mold release agents can significantly improve the efficiency and quality of the molding process.
Advantages of Water-Based Release Agents
Water-based release agents are mold release agents that use water as the primary solvent instead of traditional solvents like mineral oil. These release agents typically have a lower viscosity, making them easy to spray and distribute evenly. They are also non-flammable and odor less than traditional solvent-based mold release agents. One of the main benefits of water-based release agents is their lower environmental impact compared to conventional solvent-based release agents. These agents are also less likely to cause skin irritation and are generally considered safer. Additionally, water-based release agents often offer better corrosion resistance and can help improve the surface finish of the molded part. Traditional solvent-based release agents are mold release agents that use mineral oil or other solvents as the main component. These agents have been used for decades and have a proven track record of effectiveness in releasing molded parts. Solvent-based mold release agents tend to have a higher viscosity and may require special equipment to apply. Water-based release agents are less effective in releasing molded parts than traditional solvent-based agents. However, advances in water-based technology have improved their performance in recent years, making them a viable option for some applications.
Price of Water-based Concrete Release Agent
Water-based Concrete Release Agent particle size and purity will affect the product's Price, and the purchase volume can also affect the cost of Water-based Concrete Release Agent. A large amount of large amount will be lower. The Price of Water-based Concrete Release Agent is on our company's official website.
Water-based Concrete Release Agent supplier
If you are looking for high-quality Water-based Concrete Release Agent, please feel free to contact us and send an inquiry. (sales@cabr-concrete.com). We accept payment via Credit Card, T/T, West Union, and Paypal. TRUNNANO will ship the goods to customers overseas through FedEx, DHL, by air, or by sea.
What Water-based Concrete Release Agent
Release agents are needed during concrete production to prevent concrete from sticking to the formwork and to ensure easy removal of formwork without surface damage. It also enhances the appearance of the precast by minimizing the inconsistencies, such as blow/bug holes on the surface. A release agent is a liquid or powder used to prevent the adhesion of concrete to its formwork. Formwork, also called molds, is typically made of wood, steel, or plastic and creates the shape of a structure. “A release agent is a liquid or powder used to prevent the adhesion of concrete to its formwork” The release agent comprises the components in parts by mass: 100 pieces of aqueous emulsion and 1-10 slices of potassium methyl silicate or sodium methyl silicate, wherein a ratio of an oil phase (O) to a water phase (W) in the aqueous emulsion is 30:70-70:30. Most often they use some hydrocarbon solvents such as diesel fuel or kerosene, or isopropyl alcohol or mineral spirits. However, some oil-based release agents can be mixed with water and are VOC-compliant. The chemically active ingredient in the release agent—fatty acid, allows the formwork to be released from the concrete. Fatty acids can be obtained by modifying vegetable oils such as canola oil, sunflower oil, coconut oil, or soybean oil by separating them into glycerol and the fatty acids themselves. Because they are less e x p e n s i ve, used motor oils and in- d u s t rial waste oils are sometimes used as form release agents. They are generally not recommended cause they may contain sulfuric acid, which harms concrete and forms.
What is the difference between a sealer and a release agent?
Concrete release agents are a base fluid where the required additives are dissolved. The base fluid can be mineral oil or water. Petroleum oil has traditionally served as a base fluid for the active ingredients in solvent-based release agents. However, uncertain oil prices and increasing environmental concerns are why manufacturers are transitioning towards water-based release agents. Sealer- a material that seals tiny pores/holes so that liquid mold material cannot penetrate the surface. Sealers fall into three general categories: permanent, semi-permanent, and removable—release Agent– a coating that prevents liquid rubbers and resins from sticking to surfaces. Concrete release agents are a base fluid where the required additives are dissolved. This base fluid can be mineral oil with and without de-aromatized white spirit, ester/vegetable oil, or, in the case of emulsions, water. Fatty acids and esters are usually used as separating substances. Brush or spray into the mold. The concrete mold release agent is prepared by melting and liquefying rosin and paraffin in a particular proportion, adding a certain amount of sodium benzoate, and finally, naturally cooling the mixture.
How long can you leave release agent on concrete?
Once the release agent is applied, do not trowel the material into the concrete. Typically, this is a minimum of 24-48 hours after the stamping process. Silicone spray: Silicone spray is a famous release agent that is easy to apply and does not leave any residue. It can be used on various surfaces and is ideal for complex molds. c. Cooking spray: Cooking spray is a cost-effective release agent that can be used for small-scale epoxy resin projects. Concrete release agents are needed during concrete production to prevent the factual elements from sticking to the molds. Every release agent can be used to release the concrete, but not all concrete release agents give the same good results. It can even damage the quality of the concrete.
Price of Water-based Concrete Release Agent
Water-based Concrete Release Agent particle size and purity will affect the product's Price, and the purchase volume can also affect the cost of Water-based Concrete Release Agent. A large amount of large amount will be lower. The Price of Water-based Concrete Release Agent is on our company's official website.
Water-based Concrete Release Agent supplier
If you are looking for high-quality Water-based Concrete Release Agent, please feel free to contact us and send an inquiry. (sales@cabr-concrete.com). We accept payment via Credit Card, T/T, West Union, and Paypal. TRUNNANO will ship the goods to customers overseas through FedEx, DHL, by air, or by sea.
What Concrete admixtures
Air entraining agents (AEA) can reduce the surface tension of fresh concrete to ideally generate uniform, stable, and optimally packed microbubbles during the mixing of concrete, improving the workability, frost resistance, carbonization resistance, and other durability parameters. As a result, AEAs have been widely specified and used in the concrete field since they were first discovered in the mid-1930s. The structure and stability of air bubbles depend on the types of AEA. Şahin et al.Pointed out that fatty alcohol type AEAs produced tiny air bubbles, while synthetic and resin type form coarser and mid-sized bubbles. Barfield et al. Concluded that different AEAs formed concrete with other air-void characteristics, whereby synthetic AEAs produced excellent air-void systems. Łaz´niewska-Piekarczyk reported that synthetic AEAs generated closely spaced and small air voids, followed by AEA made of saponified resin. Good air void structure distribution is crucial for determining the concrete property. Puthipad et al. Claimed that fine air bubbles enhance the workability of fresh concrete and improve the frost resistance and final strength of the hardened concrete. On the other hand, ample air bubbles are unstable and can escape easily from the concrete, thus reducing the stability and eventual frost resistance of the concrete. Powers reported that the frost resistance of concrete highly depends on the air void size and distribution. Many researchers believe that the frost resistance of concrete, besides mechanical strength, mainly depends on the spacing factor and volume of air content. Christodoulou reported that by incorporating AEA, tiny air bubbles form, imparting a ball-bearing effect in fresh concrete that enhances the easiness of aggregate movement. Bruere found that the floatation energy of air bubbles reduces the settlement rate of cement particles and decreases bleeding and segregation.
Their effects on the air entrainment in fresh concrete
In this paper, four commonly used AEAs in China have been investigated for their air entraining abilities in cement pore solution (CPS), their effects on air entrainment in fresh concrete, and their final porosity in hardened concrete. This paper aims to present a correlation between the influence of AEAs on fresh and hardened state concrete. It provides a reference for the development and application of AEAs, especially in China, for the future. To quantify the complex formation and the resulting stability of bubbles in solution, the performance of AEA in CPS is also investigated. AEA-4 is a triterpenoid saponin air-entraining agent. AEA-4 has the highest molecular weight among the three single AEAs and thus cannot form a directional arrangement at the interface, causing adsorption at the gas-liquid interface to be lowest. The presence of spatially distributed hydroxyl groups in the saponins glucose unit, together with intermolecular van der Waals forces, generates thick and elastic bubble films, increasing the stability of bubbles formed.
AEA-1 is a rosin based air entraining agent with carboxyl group
In CPS, many electrolytes, particularly calcium ions, can interact with carboxylic acids to form insoluble calcium soaps. This results in poor foaming capability. However, the insoluble calcium soap is adsorbed on the surface of the liquid film to increase the thickness of the bubble film. It effectively prevents the aggregation and rupture of bubbles, stabilizing the foam. While having the highest amount of initial foam, CPS containing AEA-2 displayed the highest rate of foam loss as a function of time. This shows that sulfate type AEA may have the best air-entraining performance, but when employed alone, the introduced bubble type and stability could be better. In combination, sulfate, and rosin AEA have an excellent performance in air entraining ability and perspective stabilizing power, as confirmed by the synergetic effect presented when AEA-3 is added. While having a similar initial foam amount as AEA-2, the rate of foam loss for AEA-3 is the smallest. The anionic and low molecular weight of SDS (AEA-2) allows the molecules to be agile and quick in arranging on the air-liquid interface, causing good initial foaming ability. However, as the bubble film viscosity is small (low thickness), the coalescing of the tiny air bubbles occurs rapidly and can quickly escape and rupture. From the observation, the presence of SDS gives good foaming ability (AEA-2), while the rosin component (AEA-4) improves the foaming stability of the air-entraining agent. Moreover, SDS, as a straight-chain alkane organic acid with a small and soft molecular structure, can effectively fill the void of rosin molecules to form a wedge-shaped structure that can transform into a stable bilayer as the molecules self-assemble. This further increases the liquid film thickness and improves the stability of the foam.
Price of Concrete admixtures
Concrete admixtures particle size and purity will affect the product's Price, and the purchase volume can also affect the cost of Concrete admixtures. A large amount of large amount will be lower. The Price of Concrete admixtures is on our company's official website.
Concrete admixtures supplier
If you are looking for high-quality Concrete admixtures, please feel free to contact us and send an inquiry. (sales@cabr-concrete.com). We accept payment via Credit Card, T/T, West Union, and Paypal. TRUNNANO will ship the goods to customers overseas through FedEx, DHL, by air, or by sea.
Ask a quote for the latest price and one of our team members will respond as soon as possible. Fields marked with * are required.