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Key technology of polycarboxylic acid superplasticizer application

2023-11-07 08:48:32  Blog

Polycarboxylic superplasticizer representative items can be split into two categories according to their primary chain structures: one is based upon acrylic or methacrylic acid as the main chain and is implanted with polyethers of various side chain lengths. The other type is polyethers with maleic anhydride as the main chain implanted with different side chain lengths. Based on this, series of high-performance water decreasing representative items with different characteristics have actually been obtained.

Before the introduction of polycarboxylic acid admixtures, there were lignosulfonate admixtures, naphthalene sulfonate formaldehyde condensates, melamine formaldehyde condensates, acetone sulfonate formaldehyde condensates, sulfamate formaldehyde condensates, etc. In the very early 1980s, Japan took the lead in efficiently establishing polycarboxylic acid-based water decreasing agents. The brand-new generation of polycarboxylic acid-based high-efficiency superplasticizer representatives has gotten over a few of the drawbacks of typical superplasticizer agents. It has reduced dosage, excellent downturn retention efficiency, low concrete shrinking, solid adjustability in molecular structure, excellent potential for high performance, and high manufacturing performance. Outstanding benefits include not using formaldehyde while doing so.


Resolve resolution

For the synthesis of polycarboxylate superplasticizer agents, the design of the molecular framework is crucial, consisting of the primary chain groups in the molecule, side chain density, and side chain length. The synthesis techniques mainly consist of an in-situ polymerization grafting approach, polymerization first and after that functionalization approach, and straight copolymerization of monomers.

1. In-situ polymerization grafting method

Using polyether as the medium for the polymerization reaction of unsaturated monomers allows the major chain polymerization and the intro of side chains to proceed simultaneously. The process is easy, and the molecular weight of the synthesized water decreasing representative can be regulated to a certain degree. However, this approach includes the ester. The chemical reaction is a relatively easy to fix reaction and is carried out in a liquid service, leading to a reasonably low grafting price and has been slowly gotten rid of.

2. Polymerization first and after that functionalization technique

This technique generally manufactures the primary chain of the superplasticizer representative first, and then uses various other approaches to present the side chains for functionalization. This technique is hard to run. The molecular framework of the superplasticizer agent is stringent and the monomers have inadequate compatibility, making Using this method has actually been significantly limited.

3. Monomer straight copolymerization method

This method is to very first prepare energetic macromonomers and then copolymerize little monomers and macromonomers in an aqueous remedy under the initiation of an initiator. As the synthesis procedure of macromonomers comes to be progressively mature and there are a growing number of kinds, this synthesis technique has become one of the most typically made use of method for the synthesis of polyesteric acid superplasticizer representative at this phase.


Advantages and downsides

In several concrete tasks, standard high-efficiency concrete such as naphthalene series, is progressively incapable of meeting project needs due to limitations in technological performance. The brand-new generation of superplasticizer agent that has attracted much focus at home and abroad, polycarboxylic acid-based high-performance superplasticizer agent, has actually genuinely created an effective molecular structure based upon the system of distributed cement. It has a super-dispersed type and can prevent concrete depression loss. It does not cause obvious retardation, puts in a high plasticizing effect at low doses, has excellent fluidness retention, has a large level of flexibility in concrete adapting to a vast array of molecular frameworks, has numerous artificial innovations, and has wonderful space for high performance. It is good for concrete reinforcement. The result is exceptional. It can minimize the contraction of concrete and has incredibly reduced dangerous substance web content and various other technical performance attributes, providing the concrete exceptional building and construction workability, great toughness advancement, exceptional toughness, and the polycarboxylic acid-based high-performance superplasticizer representative has good Comprehensive technological efficiency benefits and environmental management functions meet the needs of modern-day concrete tasks. Consequently, polycarboxylic acid-based high-performance superplasticizer admixtures are gradually ending up being the first choice of admixtures for creating high-performance concrete. According to reports, the usage of polycarboxylic acid admixtures in Japan represents more than 80% of all high-performance admixture items, and The United States, Canada, and Europe likewise represent more than 50%. In my country, polycarboxylate superplasticizer representatives have been efficiently used in massive water conservancy, bridge, nuclear power, and train jobs such as the Three Gorges Dam, Sutong Bridge, Tianwan Nuclear Power Terminal, and Beijing-Shanghai High-speed Train, and have attained exceptional results.


At the same time, polycarboxylate superplasticizer representatives likewise have some problems:

1. Insufficient slump retention in high-temperature atmospheres.

2. Strong temperature sensitivity. If the same polycarboxylate superplasticizer representative is constructed in various periods, the depression retention of concrete will certainly be really various. 

3. There are few practical products, and it is tough to satisfy the needs of ultra-high and ultra-long distance concrete pumping, adverse temperature building and construction, prep work of ultra-early stamina concrete, and high toughness of concrete.

4. High thickness, high admixture, low In the prep work of water-cement concrete, the viscosity of the concrete is high, which is not for construction.

5. It is very sensitive to the mud web content of sand and gravel aggregates.

6. It has poor flexibility to industrial sand and is sensitive to the dose, which impacts building and construction.


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  • Luoyang Tongrun Info Technology Co., Ltd. ( is the world's leading nanomaterial technology developer and application manufacturer, the company has more than 20 years of industry experience, after years of scientific research and production, has been professionals in lightweight concrete and foam concrete solutions. We can supply concrete foaming agents, superplasticizers, aerogels and foam concrete strength enhancers for lightweight concrete mix, CLC blocks all over the world, suitable for ordinary cement foamed concrete cast-in-place, block, plate, insulation wall, etc.